ALUMINUM URD DIRECT BURIAL CABLE

Aluminum Direct Burial, URD Cable (600V), which stands for Underground Residential Distribution cable, is an aluminum wire designed specifically for underground utility systems. It plays a key role in secondary power distribution, carrying electricity from transformers directly to the service entrance or meter of homes and buildings. Also commonly used to provide power to detached garages, shops, sheds, well pumps & septic systems. Read our Aluminum URD Direct Burial Cable Buyers Guide.

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Aluminum URD Direct Burial Cable is an insulated power cable system specifically designed for underground electrical distribution networks. URD stands for Underground Residential Distribution cable. It is primarily used to carry electricity from distribution transformers directly to the service entrance or meter of homes and buildings, and is engineered for direct burial without the need for conduit.

Aluminum URD Direct Burial Cable is essential for various outdoor and underground electrical installations. Common applications include:

  • Residential Secondary Feeds: Connecting service transformers to home meters.
  • Detached Structures: Providing power to garages, shops, sheds, or barns.
  • Mobile Home Feeders: Supplying power from a pedestal to a mobile home unit.
  • Outdoor Equipment: Feeder runs for well pumps, septic systems, farm equipment, or lighting systems.

Using aluminum for URD direct burial cable offers significant benefits, primarily due to its cost-effectiveness and ease of installation. Aluminum is substantially less expensive and much lighter than copper, which reduces material costs and labor time for pulling large gauge cables through trenches. Modern aluminum conductors, often made of 1350-H19 alloy, provide reliable performance for 600V applications.

Yes, Aluminum URD Direct Burial Cable is specifically designed and rated for direct burial applications without the need for additional conduit. Its construction, including robust insulation like XLPE, protects it from moisture, soil pressure, and environmental stresses in both wet and dry underground conditions.

Aluminum URD Direct Burial Cable typically has a voltage rating of 600 volts. This makes it suitable for secondary voltage distribution networks, carrying power from transformers to end-users in residential and light commercial settings.

Selecting the correct cable size (gauge) is crucial for safety and performance, as it impacts current carrying capacity (ampacity) and voltage drop. Factors to consider include:

  • Load Current: The total electrical load the cable needs to support.
  • Circuit Length: Longer runs may require a larger gauge to minimize voltage drop.
  • Voltage Level: URD cables are rated for 600V.
  • Temperature Conditions: Underground installations can have heat dissipation limitations. Consulting an ampacity chart and performing voltage drop calculations based on your specific project requirements is recommended.

Aluminum URD Direct Burial Cable typically features a robust construction designed for underground environments. Key components include:

  • Conductor: Concentric stranded or compacted 1350-H19 aluminum conductor.
  • Insulation: Cross-linked polyethylene (XLPE) is the most common insulation, providing excellent electrical insulation and thermal resistance, suitable for wet and dry locations.
  • Neutral Conductor: Bare aluminum wires, often concentrically applied, serve as the grounding and return path.
  • Assembly: Often configured as triplex (three insulated phase conductors) or quadruplex (three insulated phase conductors and one neutral conductor).

URD cable and USE-2 cable are both rated for direct burial, but they serve slightly different primary purposes. URD (Underground Residential Distribution) cable is typically used for secondary power distribution networks from transformers to buildings. USE-2 (Underground Service Entrance) cable is often used for service entrance connections, bringing power from the utility's transformer to individual houses. Many URD cables carry a dual USE-2 rating, indicating their suitability for both applications.

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ALUMINUM URD DIRECT BURIAL CABLE

Aluminum URD (Underground Residential Distribution) cable is specifically designed for secondary power distribution in underground electrical systems. Rated for 600V, this cable features high-strength 1350-H19 series aluminum conductors insulated with a thick layer of black Cross-Linked Polyethylene (XLPE). This thermoset insulation provides superior resistance to moisture, heat, and mechanical abrasion, allowing for reliable operation in both wet and dry environments at temperatures up to 90°C. Engineered for maximum durability in harsh soil conditions, URD cable can be installed in ducts or buried directly in the earth, offering a cost-effective and resilient solution for modern utility and residential service entrance applications.

Key Features
  • Rugged XLPE Insulation: Phase conductors are insulated with black, sunlight-resistant cross-linked polyethylene for maximum protection against soil acidity and moisture.
  • Industry Compliance: Manufactured to meet or exceed ASTM B-230, B-231, and B-901 specifications, as well as ICEA S-105-692 and UL Standard 854 for Type USE-2.
  • Optimized Conductivity: Utilizes compressed or concentric stranded 1350-H19 series aluminum for efficient power delivery and reduced cable weight.
  • Safe Neutral Identification: Neutral conductors are clearly marked with extruded yellow stripes or solid yellow jackets to ensure proper phase identification during installation.
Common Applications
  • Secondary Utility Distribution: The primary choice for routing power from pad-mounted transformers to residential service meters.
  • Direct Burial Power Runs: Rated for direct burial in soil, eliminating the need for conduit in many underground utility environments.
  • Outdoor Lighting & Irrigation: Frequently used for powering street lighting, parking lot circuits, and large-scale agricultural irrigation systems.
  • Renewable Energy Projects: Suitable for secondary distribution in solar farm arrays and small-scale wind turbine installations.
  • Commercial Complex Wiring: Often deployed in strip malls and office parks for reliable, low-visibility power distribution between buildings.

Resources & Guides

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What is Aluminum URD Direct Burial Cable?
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