MG - 450°C | 550°C

MG Wire, or Mica Glass Wire, is a specialized high-temperature electrical wire designed for extreme heat environments, typically featuring stranded nickel-plated copper conductors. Its core insulation is made from mica tape or a mica composite, renowned for its exceptional thermal stability and electrical insulating properties at high temperatures. An outer fiberglass braid, often treated for added protection, provides mechanical strength and enhanced flame resistance. With impressive temperature ratings, commonly 450°C (842°F) and sometimes higher, and generally rated for 300V or 600V, MG wire is widely used for internal wiring in commercial and industrial ovens, furnaces, kilns, and other "hot spot" applications where standard wires cannot perform.  Read our MG Wire Buyers Guide.

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MG Wire, or Mica Glass Wire, is a specialized high-temperature electrical wire designed for extreme heat environments. It typically features stranded nickel-plated copper conductors, mica tape insulation, and an outer fiberglass braid. Rated for 450°C (842°F) and sometimes higher, up to 550°C (1022°F), and generally for 300V or 600V, it is used in applications where standard wires cannot perform.

MG Wire stands out due to its mineral-based insulation system, primarily mica tape and a fiberglass braid, which enables it to withstand continuous operating temperatures up to 450°C and even 550°C for specialized versions. Unlike wires with polymer-based insulation like PTFE (Teflon), which typically max out around 250°C, MG wire's non-combustible materials will not melt, burn, or become brittle in extreme dry heat, ensuring insulation integrity and superior thermal stability.

MG Wire is essential for "hot spot" applications where internal operating temperatures exceed 250°C. Common uses include:

  • Industrial Ovens, Furnaces, and Kilns: Internal wiring for commercial drying equipment, heat-treating furnaces, and ceramic/glass kilns.
  • Commercial Cooking Equipment: Internal connections for high-wattage appliances like pizza ovens and deep fryers.
  • Control Panels: Wiring near boilers, steam generators, and process heaters where ambient temperatures are high.
  • Foundries and Steel Mills: Power and control wiring exposed to radiant heat sources and molten metal.

MG Wire is engineered with layers of non-combustible material for maximum thermal stability. Its construction includes:

  • Conductor: Finely stranded, nickel-plated copper, which prevents oxidation and maintains resistance at high temperatures.
  • Insulation: Flexible mica tape or a mica composite, providing primary electrical insulation and exceptional thermal stability.
  • Outer Braid: A high-strength fiberglass braid, often treated with a high-temperature saturant, for mechanical protection, abrasion resistance, and enhanced flame resistance.

MG Wire is primarily designed for continuous operation at extreme temperatures.

  • Temperature Rating: Commonly rated for 450°C (842°F), with specialized versions, such as Duraflex MG Wire, rated up to 550°C (1022°F) for continuous operation or short-term exposure.
  • Voltage Rating: Typically rated for 300V or 600V, making it suitable for standard industrial heating and control circuits.
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Industrial Type MG Wire Technical Overview

Looking for a reliable supplier that sells MG 450°C mica glass high-temp lead wire cut-to-length? Wire America is a premier distributor of industrial-grade Type MG 450°C High Temperature Wire, providing extreme-heat single conductor lead wires processed to your exact footage specifications with no master reel commitments.

Type MG (Mica Glass) wire is the ultimate solution for extreme-heat industrial environments where standard high-temp insulations like Silicone or TGGT fail. Engineered for continuous operation at 450°C (842°F) and capable of withstanding short-term "peak" exposure up to 550°C (1022°F), MG wire is designed for the most demanding thermal applications in heavy industry. Its unique construction of mica tape and fiberglass allows it to maintain electrical integrity in environments where other wires would melt or soften. 

Fully meeting UL Style 5107 and 5359 compliance, our bulk MG mica glass wire is an excellent choice for internal equipment wiring in industrial ovens, ceramic kilns, heat-treating furnaces, glass processing plants, and commercial cooking applications.



Key Features
  • Extreme Dielectric Strength: The mica tape insulation maintains a high dielectric constant even under intense thermal stress, preventing short circuits in kilns and furnaces.
  • Rugged Fiberglass Jacket: Protected by a heavy-duty fiberglass braid treated with a high-temperature saturant to resist fraying, chemicals, and abrasion.
  • Dual-Layer Insulation: Utilizes high-grade phlogopite mica paper tape backed by glass, providing a robust dielectric barrier that survives extreme thermal stress.
  • Nickel-Plated Conductor: Features stranded 27% nickel-plated copper to ensure long-term conductivity and prevent terminal failure in "hot spot" applications.
  • Flame & Chemical Resistance: The combination of mica and treated glass braid offers superior resistance to flames, moisture, and common industrial chemicals.
Common Applications
  • Industrial Furnaces & Smelters: The primary lead wire for foundries and steel mills where radiant heat is constant.
  • Commercial Cooking Equipment: Essential for internal wiring in industrial ovens, fryers, and high-heat commercial ranges.
  • Kilns & Ceramic Manufacturing: Reliable performance in ceramic kilns and glass-forming equipment.
  • Heating Element Leads: The preferred choice for connecting power to strip heaters, band heaters, and immersion heaters.
  • Laboratory & Scientific Equipment: Used in high-temperature testing chambers and specialized thermal analysis tools.
  • Sub-Panel Distribution: Ideal for feeding power to detached outbuildings or sheds that require a dedicated ground and neutral.
  • Agricultural Service Runs: Used in farming environments for powering remote utility poles or well-pump control centers.
Installation Note
  • Type MG wire is optimized for stagnant high-heat stability. If your project involves high-vibration environments or requires the cable to flex frequently at temperatures up to 250°C, TGGT wire may be a more suitable alternative. For fixed installations exceeding 250°C, MG remains the industry standard.

Resources & Guides

Category_Buying Guide
What is MG High Temp Wire?
December 02, 2025
Read More about What is MG High Temp Wire?
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TGGT vs. MG: Which High-Temperature Wire Do You Need?
January 03, 2026
Read More about TGGT vs. MG: Which High-Temperature Wire Do You Need?
Which High-Temp Wire Is Best? 125°C to 550°C Selection Guide
March 09, 2026
Read More about Which High-Temp Wire Is Best? 125°C to 550°C Selection Guide